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Orthodontics

Aligners

Clear aligner workflows, end to end.

Print precise thermoforming models for clear aligner series — consistent staging, efficient batch production.

Download Workflow PDF
Clear aligner on a printed dental model

Products Used in This Workflow

ODYX S1Intraoral ScannerCAD Software(exocad)Model ResinBatch-ready. Sharp cusps.ODYX P1-263D PrinterODYX CureCuring Unit

Workflow Timeline

Total Time: per series batch

  1. 1Scan

    Full-arch scan with ODYX S1 for staging.

    ~1 min
  2. 2Setup

    Plan movements in your aligner software.

    ~15 min
  3. 3Print

    Batch-print staging models on P1-26.

    ~40 min
  4. 4Cure

    Wash and cure models before thermoforming.

    ~10 min
  5. 5Thermoform

    Form, trim, and polish aligners.

    ~20 min

Before & After

Crowded teeth before clear aligner treatmentBefore
Aligned smile after clear aligner treatmentAfter

Why ODYX?

  • Faster SeriesPrint models in-house as staging advances.
  • Cusp FidelitySharp models improve thermoform fit.
  • Open SoftwareExport STL stages from your aligner suite.
  • Lower Cost/UnitBatch printing reduces per-aligner overhead.

Printing Parameters (P1-26)

Layer Thickness50 – 100 μm
Exposure Time1.8 – 2.4 s
Bottom Exposure20 – 28 s
Bottom Layers4 – 5
Build Plate Temp.28 – 32 °C
ResinModel Resin

Clinical Tips

  • Nest models efficiently to maximize build plate use.
  • Fully dry models before thermoforming sheets.
  • Inspect attachments on each staging model.
  • Label stages clearly to avoid sequence errors.

Real Case

20-stage aligner series. Models printed in two overnight batches.

Watch the case video
Clear aligner seated on upper front teeth